Smart Factory
Linuo Glass Smart Factory: A New Era in Manufacturing Excellence
In collaboration with Siemens, we are forging ahead into a new era of innovation with the construction of the Linuo Glass Smart Factory.
|
Linuo Glass - Leading Borosilicate Glass Container & Bakeware Manufacturer.Join us for an exclusive tour of the Linuo Glass Smart Factory, where innovation meets precision in the world of glass manufacturing. In collaboration with Siemens, Linuo Glass has set a new standard for excellence in the industry. As the largest manufacturer of high borosilicate heat-resistant glass in China, we have been specializing in dining and kitchen glassware for 30 years, and we are committed to continuously developing new products and ideas to bring beauty to your life!
|
Automated production processes
Pressing Production Line |
Blowing Production Line |
Row machine Production Line |
-
Pressing Production Line:
8 furnaces, 25 international advanced production lines( 6 German Imported );
3 tempering lines( 2 more in planning ) annual output of 120 million pieces of borosilicate , 5 million pcs Blender Jar ;
-
Blowing Production Line: 35 million pieces of machine blowing products, 1500 tons of tubing;
-
Row machine Production Line: Annual output of 100 million threaded bottles.
Raw Material Inspection
Upon arrival, every batch of raw materials undergoes a comprehensive inspection in our state-of-the-art CNAS-accredited laboratory.
The LIMS management system is employed to ensure the precision and reliability of our inspection outcomes.
Linuo Glass Phase III: High-End Pharmaceutical Packaging Intelligent Manufacturing Project in Shandong Province
-
Linuo Glass Phase III Intelligent Manufacturing Project of High-end Pharmaceutical Packaging Materials is a major implementation type project in Shandong Province in 2023 and a key project of green, low-carbon and high-quality development in Shandong Province in 2024. The project has a total investment of 2 billion yuan, covers an area of 425 acres, and builds a science and innovation center covering an area of 125 acres, including research and development center, academician workstation, joint research institute of special glass materials, and talent apartment. The project is based on industrial positioning, focusing on the development of pharmaceutical packaging, the construction of high-end pharmaceutical packaging production base, mainly borosilicate glass molded bottle production line, to further expand the company's borosilicate pharmaceutical glass production and operation scale.
-
Relying on intelligent manufacturing, the project integrates lean production, promotes carbon neutrality and ESG, and through in-depth cooperation with Siemens and other global industrial giants in the field of intelligent manufacturing, and with the help of 5G, AI, big data and other technologies, it develops APS, MES, OMS, EMS, WMS, APC and other digitalized application systems, and makes all-out efforts to construct digital twin factories, and develops new productivity, and aims to become an industry model in the field of intelligent manufacturing of pharmaceutical packaging. We are determined to become an industry model in the field of intelligent manufacturing and are committed to be among the global lighthouse factories.
Automatic Batching
Automatic BatchingKey ingredients such as soda ash, borax, and quartz sand are meticulously measured and mixed through an advanced automatic batching system, guaranteeing the uniformity and consistency of our glass formulations. |
Melting Process
Melting ProcessLeveraging cutting-edge data twin and big data technologies, we have developed efficient and eco-friendly kiln models. These innovations are complemented by energy management systems that are instrumental in the pursuit of our corporate low-carbon initiatives.
Our DCS management system facilitates the precise automatic control and adjustment of glass melt temperature and liquid level, thereby maintaining the superior quality of our glass melting process. |
Feeding
FeedingEquipped with fully automated feeding machinery, we maintain stringent control over material weights.
This ensures the uniformity required for our commitment to lightweight production standards. |
Molding
MoldingTo cater to the diverse and specific needs of our clientele, we utilize APS intelligent scheduling to achieve a high degree of production flexibility. |
Transmission, Annealing, and Cleaning
Transmission, Annealing, and CleaningIn a controlled clean room environment, we subject our products to a 360° intelligent testing regime using sophisticated equipment.
This ensures that each product meets the highest quality benchmarks before it leaves our facility. |
Quality Assurance and Traceability
Quality Assurance and Traceability
By integrating our MES system, we enable complete traceability of product quality. This commitment to excellence ensures that our customers receive premium, high-quality products that exceed their expectations.
Our products are specifically designed for use in the packaging of biological agents, vaccines, blood products, injections, health products, and high-end pharmaceuticals.
|
Packaging
PackagingWe have adopted the latest intelligent and digital equipment to fully automate our packaging processes, which include thermoplastic packaging, tray lamination, stacking, wrapping, and label application. |
Physical and Chemical Performance Testing
Physical and Chemical Performance Testing
Our products undergo rigorous physical and chemical performance tests to confirm compliance with the standards set by EP, USP, JP, and the Chinese Pharmacopoeia. |
Warehousing and Logistics
Warehousing and Logistics
Products are automatically transported to the warehouse entrance using ATV vehicles.
Inside the warehouse, RTVs and stacker cranes are employed to achieve seamless, fully automated product storage and retrieval. |